Protein

Used as an alternative to plastics produced with petrochemicals.  Nearly 3 billion pounds of chicken feathers are plucked each year in the United States and most end up in the trash. Researchers in Australia have been looking at ways to turn chicken feathers from this vast amount of waste to create a protein derived bioplastic. Past efforts to create plastic from feathers resulted in products that didn’t hold up mechanically or weren't completely water-resistant.

  • Derived from the waste generated by the food industry. Keratin is a protein found in feathers and adds strength to hair and fingernails.

  • Vacuum forming, extrusion, compression molding and blow molding are all potential methods of forming this material. Feather-based plastic could be used for all kinds of products – plastic cups, plates and furniture.

    To make the new plastic, the researchers started with chicken and turkey feathers that had been cleaned and pulverized into a fine dust. They then added chemicals that made the keratin molecules join together to form longer chains and a rigid structure - a process called polymerization.

    The new material is a thermoplastic made without fossil fuels.

  • Potential alternative to petrochemical based plastics, biodegradable, utilizes waste from the food industry. Animal proteins are subject to stiff regulations.

  • Stronger than similar materials made from starch or soy proteins, and lasts in water. High temperature treatment of the feathers at the start of the process would blast out any possible contamination, such as bird flu.

 

Resources

https://phys.org/news/2011-04-chicken-feathers-biodegradable-plastic.html

Lefteri, C. (2014). Materials for design. Laurence King

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